TRIBLOCK-PET

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Rinsing, Filling and Capping Machine
PET & HDPE Bottles
– Filling non-CSD and CSD Beverages
– Cold and Hot Filling
– Applying Plastic Screw Cap
5,000 up to 24,000 bottles/h

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General Information

TRIBLOCK-PET machines (Rinsing, Filling and Capping) have been developed for bottling carbonated and non-carbonated soft drinks and other edible liquids in PET and HDPE bottles ranging from 200 cc up to 1500 cc.
Padideh Pars company presents different size of TRIBLOCK-PET machines with “Neck Handling System” ranging from 30,45,70 and 80 filling valves and capacity from 5,000 up to 24,000 bottles per hour.
Product: CSD, Non-CSD, Dairy , Edible Liquids
Bottle Type: PET & HDPE
Bottle Size: from 200 cc up to 1500 cc
Cap Type: Plastic Screw Cap

Model	Rinsing Nozzles	Filling valves	Capping Heads
630	30	30	10
645	30	45	10
670	50	70	10
680	60	80	10

More Information

The machine has following features:

Fully automatic operation by PLC control.
Colour touch screen panel.
Electronic speed change in main drive motor with frequency inverter.
Error diagnostic system.
Neck handling system.
CIP system and dummy bottles.
Filler tank and all the surfaces in contact with “water” made of AISI 304 stainless steel or AISI 316 stainless steel upon request.
Waterfall cap feeding and sorting system.
Polyamide gears to reduce noise and vibration.
Centralized lubrication panel.
Easy changeover of spare parts.
Separated or integrated electrical cabinet.
Safety guards made of AISI 304 stainless steel with tempered glass.
Ability to install AISI 304 stainless steel fully closed top cover with HEPA filters.
Ability to install HDPE bottle head cutting system instead of rinsing system.
Ability of cold and hot filling of non-carbonated products.
Ability of connecting air conveyor directly to the infeed section of filling machine.

Operation System

1.Bottle Infeed System

Empty bottles are transferred through the air conveyor into filling machine. Neck to neck handling system is offered for both PET and HDPE bottles, where the bottles are conveyed on their neck and requiring no height adjustment.

2.Rinsing System

Inside of bottles are cleaned by spraying water in a single-phase rinsing process. Empty bottles are transferred into the rotary rinsing section by a star-wheel. The bottles are hold from their neck by means of special grippers and turned upside down (180°). After the water is sprayed into the bottle for a certain period of time, the bottle goes upside down for a little more while to drain and then returns to its normal position.

3.Filling System

Bottles arriving from the rinsing section are transported with star-wheel in to the filling section. Once the bottle is lifted against filling valve and sealing is achieved, then the valve is opened and the filling process begins whilst air inside the bottle is released through the air return tube.
The Gravity Filling Technology (Level Filling System) is used for bottling non-carbonated products. Fast, simple and reliable mechanical valves featuring “No Bottle – No Fill” System.
The Isobaric Filling Technology (Counter Pressure) is used for bottling carbonated products. The filling operation is carried out under CO2 pressure and product temperature 2- 4 degrees Celsius.

4.Capping system

The machine is equipped with stainless steel, magnetic and Pick&Place capping heads to apply plastic screw caps.