TRIBLOCK-GLASS

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Rinsing, Filling and Capping Machine
Glass Bottle
– Filling non-CSD and CSD Beverages
– Cold and Hot Filling
– Applying Aluminium Caps
5,000 up to 20,000 bottles/h

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General Information

TRIBLOCK-GLASS machines (Rinsing, Filling and Capping) have been developed for bottling carbonated and non-carbonated soft drinks and other edible liquids in glass bottles ranging from 250 cc up to 1000 cc.
Padideh Pars company presents different size of TRIBLOCK-GLASS machines ranging from 30 and 50 filling valves and capacity from 5,000 up to 20,000 bottles per hour.
Product: CSD, Non-CSD, Dairy , Edible Liquids
Bottle Type: Glass
Bottle Size: from 250 cc up to 1000 cc
Cap Type: Aluminium Screw Caps (Pilfer Proof)
Various capping groups can be mounted on the machine:

Plastic screw caps, Pressure caps, Twist-off caps

Model	Rinsing Nozzles	Filling valves	Capping Heads
630	30	30	10
650	40	50	15

More Information

The machine has following features:

Fully automatic operation by PLC control.
Color touch screen panel.
Electronic speed change in main drive motor with frequency inverter.
Error diagnostic system.
CIP system and dummy bottles.
Filler tank and all the surfaces in the contact with “product or water” made of AISI 304 stainless steel or AISI 316 stainless steel upon request.
Cap feeding and sorting systems.
Equipped with level probe to control product level inside the filler tank.
Polyamide gears to reduce noise and vibration.
Centralized lubrication panel.
Automatic washdown system for broken glass bottles.
Separated or integrated electrical cabinet.
Height adjustment system in all rinsing, filling and capping sections.
Various capping systems can be installed on the machine table to apply plastic screw, pressure and Twist-off caps.
Easy changeover of spare parts.
Safety guards made of AISI 304 stainless steel with tempered glass.
Ability to install AISI 304 stainless steel fully closed top cover with HEPA filters.
Ability of cold and hot filling of non-carbonated products.

Operation System

1.Bottle infeed
Empty bottles are transferred through the belt conveyor into the rotary rinsing section by an infeed worm.

2.Rinsing
Inside of bottles are washed by spraying water in a single-phase rinsing process. Empty bottles are transferred into the rotary rinsing section by a star-wheel. The bottles are hold from their neck by means of special grippers and turned upside down (180°). After the water is sprayed into the bottle for a certain period of time, the bottle goes upside down for a little more while to drain and then returns to its normal position.

3.Filling

The bottles arriving from the rinsing section are transported with star-wheel in to the filling section. Once the bottle is lifted against filling valve and sealing is achieved, then the valve is opened and the filling process begins whilst air inside the bottle is released through the air return tube.
The Gravity Filling Technology (Level Filling System) is used for bottling non-carbonated products. Fast, simple and reliable mechanical valves featuring “No Bottle – No Fill” System.
The Isobaric Filling Technology (Counter Pressure) is used for bottling carbonated products. The filling operation is carried out under CO2 pressure and product temperature 2- 4 degrees Celsius.

4.Cap placing
After filling section, the cap is detached from cap rail by the bottle and is fully placed on the bottle head by means of pressing guider.

5.Capping
The machine is equipped with pilfer proof capping heads. In the case of any uncapped bottles enter into the capping section, then the capping heads operates in such a way that the bottle head is protected against any damages.